Mr. Squegee-
Definately put another1-1.5 G ram in. I did it (my set up looks almost the exact same single computer 4 on one monitor with main on seperate monitor)
Are you using the keyclone feature of limiting FPS for your main vs. the slaves ? iTs helped me alot.
I will try to answer your q, but I am not an expert either.
1) how does this work (that switching one from maximizer to nonmaximizer windowed).
Hopefully Mr. Keyclone will comment, but I think that 'unmaximizing' might give your main a standard resolution.
try going back to maximizer with it and set it to the exact same resolution as in full screen.
If your maximixer was set to the wrong x/y ratio, it was calculatiing a sheet load more than it needed to and going windowed stopped it (my guess

)
2) I think you are using pip, but maybe you mean that you will set up maximizer to have your slave displays inside your main?
There are some you tube tutorials I used, I followed tidomann
http://www.youtube.com/watch?v=fZFfHFQfAFQ
setting your displays insid eyour main will just make them even smaller. I tried to use my system to hotswitch between characters in battle, but there is DEFINATELY
a one second lag between switching screens, so it is not helpful in the heat of battle.
3) RAM RAM RAM

but please do the maxdps for background keyclone instances, as I think that will help also.
Best of luck, let me know how it goes as I am trying to do the exact same setup.
Ahi
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