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Set UIScale in your config.wtf out of game and leave it alone. ;) It's the only reliable way to get 'em to match. Also, if you have any UI mover addons or things like Fubar/Titanpanel that automagically shift everything down or up, make sure those are configured the same on all clients or you'll fight that stuff. Once you get it all set up, you can literally right-click someone's name in chat on all 5 and report spam. :D
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I don't have UI scale checked on any of the toons; I do have titan panel but on all 5; not sure what it wrong; maybe it's that the resolution I have on the slaves is low and forces wow to render slightly differently, even if it's the same aspect ratio - that or I messed up something else... I'll check my settings again